2024-07-24

How to do precision parts products of cutting tools?

Process requirements and solutions for precision machined parts

In the production process of precision machined parts, some products with very high process requirements are often encountered. The production of these products not only requires high-precision equipment, but also requires experienced and skilled operators.The following is a case study from our company that shows the problems we encountered in the face of high process requirements and the final solution.

The challenge of tool orders

One of our long-term customers once placed an order for a tool. The production of this tool requires a discharge process, and this discharge process must be completed by very professional operators and professional equipment to meet the requirements of the drawing. However, during the production of the first batch of samples, we encountered problems with rough sparks and broken edges.

Product tolerances and inspection problems

The tolerances of this product are very high and must be within the range of ±0.002mm. Such tolerance requirements can not be met by general testing equipment. Therefore, how to ensure the accuracy of the product in the production process, and can accurately detect the indicators of the product, has become an important problem that we need to solve.

Joint efforts of technical and quality personnel

In order to overcome this problem, our technical and quality personnel organized several relevant meetings to discuss and find solutions. After repeated discussions and tests, we finally decided to change the discharge process of the product from the ordinary discharge process to the mirror discharge process. This change not only improves the accuracy of the product, but also effectively solves the problem of rough EDM and knife-edge breakage.

The final order is completed

Through the joint efforts of technical and quality personnel, we successfully improved the production process, met the high requirements of customers, and successfully completed the order. This experience not only improved our technical level, but also provided us with valuable experience to face similar problems in the future.

If you need precision component machining services or are looking for a suitable precision component machining factory, please choose KANOU! KANOU provides one-stop machining and production services for precision parts and assemblies for new energy, medical equipment, electronics and semiconductors, robotics, commercial equipment, and so on. Founder Mr musk's email: musk.lyu@kanougroup.com Tel: +86 188 2025 7979.

Sum up

The production of precision machined parts is a complex and demanding job. In the face of products with high process requirements, we need to have the following capabilities:

1. Professional operators and technical teams: only experienced and skilled operators and technical teams can find effective solutions in the face of complex problems.

2. High-precision production equipment: Advanced production equipment is the key to ensure product quality. In modern manufacturing, high-precision equipment can greatly improve production efficiency and product quality.

3. Strict quality control: Quality control is an important link to ensure that products meet customer requirements. Through strict quality control, we are able to find and solve problems in time during the production process.

4. Continuous technological innovation: Technological innovation is the driving force of enterprise development. Through continuous technological innovation, we are able to increase our production capacity to meet the growing needs of our customers.

Through the sharing of the above cases, we hope to provide some useful reference for everyone when facing similar problems. In the future work, we will continue to work hard to continuously improve the technical level and service quality, and bring more high-quality products to customers.

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